Selective Laser Sintering traces a laser across a bed of nylon powder, fusing each layer into the one below while the unsintered powder supports everything around it. Like MJF it needs no supports, but the material range leans harder towards structural work — including a glass-bead-filled grade stiff enough to stand in for machined or moulded components on short runs. It is the lane for brackets, housings and mechanisms that have to take load and heat.
SLS Nylon technical specifications
Layer thickness
0.10–0.12 mm typical
Dimensional tolerance
±0.3 mm on features under 100 mm; ±0.4% above 100 mm
Hole tolerance
±0.3 mm
Minimum wall
1.0 mm on small parts, scaling to about 2.0 mm on large panels
Maximum part size
350 × 350 × 400 mm (minimum 5 × 5 × 5 mm)
Minimum feature
Holes from 1.5 mm; embossed or engraved detail 0.8 mm wide, 0.8 mm deep; powder escape holes 2.5 mm
Minimum clearance
0.5 mm between moving or nested parts, or they sinter together
Surface finish
Grainy matte texture, bead-blasted as standard
Materials
Materials you can order
Every grade below is quotable today. If you are not sure which one fits, put your file through the quote page and ask us — we would rather help you pick than have a part come back.
Tough general-purpose nylon, greyish black — good all-round mechanical properties, heat deflection ~147 °C at 0.45 MPa
White nylon — highest heat resistance in the range, ~179 °C at 0.45 MPa
White high-impact nylon — high strength with excellent toughness, ~140 °C at 0.45 MPa
Glass-bead-filled nylon, greyish white — the stiffest grade, ~150 °C at 0.45 MPa; visible particles in the surface
Applications
What people print with SLS Nylon
A cross-section of the work that lands in this lane.
Robotics structures, arms and mounting plates
Ducting, plenums and manifolds with internal geometry
Automotive and aerospace brackets and trim components
Production tooling, alignment fixtures and hard gauges
Low-volume production where injection tooling cannot be justified
Cable guides, clamps and routing hardware
Drone airframes and structural chassis parts
The honest view
Where it wins, and where it does not
Every process trades something away. Read the right-hand column before you commit a design — it is the part most services leave out.
Advantages
Why this lane gets picked
No support structures, so complex, interlocking and internal geometry prints cleanly
Genuinely tough parts — the general-purpose grades take impact and repeated flexing well
The glass-filled grade approaches machined-part stiffness for short-run substitution
Heat resistance far beyond anything FDM or SLA can offer
Large build volume at 350 × 350 × 400 mm
Parts nest three-dimensionally in the build, so batches are efficiently priced
Limitations to design around
Told straight, before you order
The surface is grainy and slightly porous by nature. Bead blasting evens it out but does not make it smooth — this is not a cosmetic finish without sealing or painting.
Colour choice is limited to white, greyish white and greyish black. Anything else means painting or dyeing.
The glass-filled grade buys stiffness at the cost of ductility — it is noticeably more brittle, so avoid it for snap-fits and impact parts.
Nylon takes up moisture from the air, which shifts dimensions marginally and reduces stiffness over time in humid conditions.
Unfused powder gets trapped in sealed cavities. Add escape holes of at least 2.5 mm.
Large flat, thin sections can bow slightly as the build cools. Ribbing or a thicker section is the fix.
Heat-deflection numbers here are measured at low load (0.45 MPa); the safe working temperature under real stress is substantially lower.
Lead time & how to order
15–20 days, produced on Zbotic's industrial line and delivered pan-India.
Upload your model on the quote page, choose SLS Nylon and your material, and the price comes back on screen. Delivered pan-India.
FAQ
SLS Nylon questions, answered
How is SLS different from MJF?
Both fuse nylon powder and both need no supports. MJF runs finer 0.08 mm layers with a finer surface texture and very consistent repeatability. SLS leans harder towards structural work — its range includes a glass-bead-filled grade that approaches machined-part stiffness, and its build volume is 350 × 350 × 400 mm. Quote both if you are unsure; prices come back instantly.
What is the glass-filled grade for?
Short-run substitution for machined or moulded components. It is the stiffest grade in the range with heat deflection around 150 °C at 0.45 MPa, and it has visible particles in the surface. It buys that stiffness at the cost of ductility, so avoid it for snap-fits and impact parts.
How much heat will SLS nylon take?
Depending on grade, heat deflection runs from about 140 °C to 179 °C at 0.45 MPa — far beyond anything FDM or SLA can offer. Those are low-load figures, though: the safe working temperature under real mechanical stress is substantially lower.
What finish do SLS parts arrive in?
Bead-blasted as standard, which gives an even grainy matte texture. It is not a cosmetic gloss finish without sealing or painting. Colour choice is limited to white, greyish white and greyish black.
Do I need clearances and escape holes?
Yes to both. Leave at least 0.5 mm between moving or nested parts or they will sinter together, and add escape holes of at least 2.5 mm to any sealed cavity so unfused powder can be removed.
How long does an SLS order take?
15–20 days, produced on Zbotic's industrial line and delivered pan-India.
Compare
Other technologies we run
Not sure this is the right lane? Every one of these quotes from the same upload.