Binder Jetting sprays a liquid binder into a bed of stainless steel powder to glue the part together layer by layer, then debinds and sinters it in a furnace to fuse the metal. Nothing is melted during printing, so there are no supports, no residual stress and no witness marks — and the process is considerably cheaper than laser melting for small parts. The trade-off is that the part shrinks substantially in the furnace, so accuracy is proportional rather than absolute.
Binder Jetting technical specifications
Layer thickness
Approximately 0.05 mm in the green (pre-sintered) state
Dimensional tolerance
±0.3–0.4% on features up to 50 mm; ±1.3% above 50 mm
Hole tolerance
±0.5 mm
Minimum wall
1.5–2.0 mm
Maximum part size
100 × 100 × 100 mm — a hard limit (minimum 5 × 5 × 5 mm)
Minimum feature
Holes from 1.5 mm; embossed or engraved detail 1.0 mm wide, 1.0 mm deep
Sintered density
Typically 96–99% of wrought density
Surface finish
Even Ra 4–8 µm, sandblasted as standard
Materials
The material
Every grade below is quotable today. If you are not sure which one fits, put your file through the quote page and ask us — we would rather help you pick than have a part come back.
316L stainless steel — corrosion resistant, high temperature tolerant, good toughness
Applications
What people print with Binder Jetting
A cross-section of the work that lands in this lane.
Small custom metal fittings, brackets and hardware
Everyday-carry items, tool parts and metal accessories
Decorative and jewellery pieces in stainless steel
Tooling inserts and small production fixtures
Compact parts with complex internal flow channels
Low-cost metal prototypes before committing to laser-melted parts
Replacement metal fittings for discontinued equipment
The honest view
Where it wins, and where it does not
Every process trades something away. Read the right-hand column before you commit a design — it is the part most services leave out.
Advantages
Why this lane gets picked
Substantially cheaper than laser-melted metal for small parts
No support structures at all — geometry is free and no witness marks are left behind
Nothing melts during printing, so there is no residual-stress distortion from the print itself
Even, consistent sandblasted surface at Ra 4–8 µm straight off the process
Parts nest densely in the build box, so batches of small parts price very well
Full 316L corrosion resistance and good toughness
Limitations to design around
Told straight, before you order
Sintering shrinks the part by roughly 17–20%, compensated by scaling the model up before printing. That is why tolerance is quoted as a percentage: ±0.3–0.4% up to 50 mm, widening to ±1.3% beyond it. On an 80 mm feature that is about a millimetre — plan fits accordingly.
The 100 mm cube is an absolute ceiling. Anything larger has to go to laser-melted metal or be split.
Sintered parts sit around 96–99% dense, so fatigue strength and pressure-tightness are below fully melted metal. Do not use this lane for pressure vessels, high-cycle fatigue or safety-critical loads.
316L stainless is the only material offered.
Long, thin or unsupported overhanging features can sag or distort during the furnace cycle — thicken them or add support geometry into the design.
Because shrinkage is slightly anisotropic, tall parts can be marginally less accurate in the build direction than across it.
No material certification is supplied — treat this as a functional and decorative process, not a certified structural one.
Lead time & how to order
15–20 days, produced on Zbotic's industrial line and delivered pan-India.
Upload your model on the quote page, choose Binder Jetting and your material, and the price comes back on screen. Delivered pan-India.
FAQ
Binder Jetting questions, answered
How accurate are binder-jetted parts?
Accuracy is proportional, not absolute: ±0.3–0.4% on features up to 50 mm, widening to ±1.3% above 50 mm. That is because sintering shrinks the part by roughly 17–20% and the model is scaled up beforehand to compensate. On an 80 mm feature the tolerance works out to about a millimetre, so plan your fits accordingly.
How large can a binder-jetted part be?
100 × 100 × 100 mm, and that is an absolute ceiling — anything larger has to go to laser-melted metal or be split into pieces. The minimum is 5 × 5 × 5 mm.
Which materials are available?
316L stainless steel only — corrosion resistant, high temperature tolerant and tough.
How does it compare with laser-melted metal?
It is substantially cheaper for small parts, needs no supports at all and leaves no witness marks, because nothing melts during printing. In exchange, sintered parts sit around 96–99% dense, so fatigue strength and pressure-tightness are below fully melted metal. Do not use this lane for pressure vessels, high-cycle fatigue or safety-critical loads.
What does the surface look like?
Even and consistent at Ra 4–8 µm, sandblasted as standard — one of the more uniform finishes in metal printing, because there are no supports to remove.
How long does a binder jetting order take?
15–20 days, produced on Zbotic's industrial line and delivered pan-India.
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Other technologies we run
Not sure this is the right lane? Every one of these quotes from the same upload.