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Home Arduino & Microcontrollers

PCB Technical Design Guidelines

PCB Technical Design Guidelines

March 17, 2026 /Posted by

PCB Design Guidelines

Impedance Control

Controlled impedance is available for high-speed digital and RF designs. Use the impedance calculator when ordering to specify your target impedance, trace width, and dielectric thickness.

PCB design and manufacturing guidelines
PCB design and manufacturing guidelines

Panelization Guidelines

  • V-Cut: For rectangular boards only. Minimum board thickness: 0.6mm
  • Tab routing: For irregular shapes. Minimum 3 tabs per board
  • Stamp holes: 0.5mm holes with 0.75mm spacing between them
  • Panel rails: minimum 5mm width recommended
  • Fiducial marks: 1mm diameter, 2mm clearance from edge

BGA Design Recommendations

  • Use NSMD (Non-Solder Mask Defined) pads for better solder joint reliability
  • Via-in-pad: use filled and capped vias to prevent solder wicking
  • Minimum pad pitch: 0.4mm (requires 4+ layer boards)
  • Add test points for boundary scan testing

Minimum Design Rules

Parameter 1-2 Layer 4+ Layer
Min trace width 0.127mm (5mil) 0.1mm (3.94mil)
Min spacing 0.127mm (5mil) 0.1mm (3.94mil)
Min via diameter 0.3mm 0.2mm
Min via drill 0.15mm 0.15mm
Min annular ring 0.13mm 0.1mm
Min solder mask bridge 0.2mm 0.1mm

Edge Plating

Include edge plating requirements in your Gerber file as copper on the board edge. Add a picture and note in remarks: “Edge plating required.”

Panelization with different designs
Panelization with different designs

Aluminum Substrate Notes

  • White and black silkscreen supported
  • White silkscreen on green/black solder mask; black on white solder mask
  • Silkscreen on bare aluminum not recommended (poor adhesion)

Countersink Holes

Countersink holes are supported. Specify the hole diameter, countersink diameter, and angle in your design files or remarks.

Aluminum PCB

Aluminum PCB
Metal core PCBs

Metal core PCBs

Preventing Breakage

For boards with narrow sections (< 2mm width), add support rails or panelize to prevent breakage during manufacturing and shipping.

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